Process Optimization – Workshop 2 (Process-Oriented Thinking)
The Appleton Greene Corporate Training Program (CTP) for Process Optimization is provided by Dr. Ogunbiyi Certified Learning Provider (CLP). Program Specifications: Monthly cost USD$2,500.00; Monthly Workshops 6 hours; Monthly Support 4 hours; Program Duration 12 months; Program orders subject to ongoing availability.
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Learning Provider Profile
Dr. Ogunbiyi is a Certified Six Sigma Master Black Belt and entrepreneur with extensive experience in harnessing the interplay between technology and processing to improve operational outcomes across two decades in the financial and public service sectors. He is the founder of a boutique consultancy specialising in business process management and co-founder of a Software-as-a-Service (SaaS) company that enables public service providers to improve interaction continuously and measurably with the public.
He has a proven track record of delivering a variety of successful strategic, global, cross-functional programmes and to date, he has led process optimization initiatives that have yielded tens of millions of Euros in savings.
In addition, Dr. Ogunbiyi is an academic researcher who has made original contributions to the field of process mining and monitoring. His research interests include exploring how contextual (i.e., case, process, social and external) factors contribute to the predictive power of process mining models, causal process mining and object-centric process mining among others.
He obtained a BSc in Computing Science from the University of Greenwich, an MBA from Imperial College Business School and his PhD in Computing Science from the University of Westminster, where he currently serves as a part-time visiting lecturer.
MOST Analysis
Mission Statement
To cultivate an understanding and management of processes for improved outcomes through process-oriented thinking.
To equip participants with the skills and knowledge to effectively design new processes and optimize processes using Lean and Six Sigma methodologies whilst following a structured Scrum change process.
Objectives
01. Explore the essence and advantages of process-oriented thinking in optimizing operations and fostering innovation within organizational structures and roles.
02. To harness Information Technology (IT) as a critical enabler for optimizing processes across diverse industries by improving process sequences, data management, and stakeholder connectivity.
03. To manage and optimize organizational processes throughout their lifecycle by employing Design for Six Sigma methodologies, ensuring high reliability and optimized costs from inception.
04. To optimize existing business processes within organizations using the Six Sigma DMAIC methodology, focusing on the Define and Analyze phases to discover the current state process and quantify associated issues.
05. To enhance process performance and sustainability through the DMAIC methodology, focusing on the Analyze, Improve, and Control phases to identify root causes, develop solutions, and ensure long-term improvement.
06. To implement lean management principles within the organization to maximize customer value and minimize waste, drawing from core practices like waste reduction, 5S, visual management, and the PDCA lean methodology.
07. To enhance the effectiveness of process improvement initiatives by adopting agile change methodologies, focusing on Scrum for its ability to accommodate and adapt to change efficiently.
08. To enhance team collaboration and process optimization projects’ delivery by thoroughly understanding and applying Scrum artifacts, ceremonies, and roles.
09. Enhance project management efficiency, flexibility, and productivity by optimizing Scrum team performance.
Strategies
01. Leverage insights from the seminal research by Davenport and Short, contrasting process-oriented approaches with function-oriented ones to highlight the benefits of improved coordination and IT-enabled optimization.
02. Integrate advanced IT solutions such as Robotic Process Automation (RPA), Intelligent Automation, and low-code platforms to automate routine tasks, enhance data capture and validation, and enable flexible process management and collaboration across large distances.
03. Adopt a disciplined, data-driven approach focusing on the Design for Six Sigma methodologies, specifically IDOV and DMADV, to prevent defects and enhance quality, efficiency, and customer satisfaction across various sectors.
04. Implement the DMAIC (Define, Measure, Analyze, Improve, Control) framework as a structured problem-solving method, leveraging statistical data to inform decisions across each phase, analogous to diagnosing and treating a patient, to guide process optimization projects effectively.
05. Employ statistical analysis and visualization tools in the Analyze phase to identify root causes, innovate and test solutions in the Improve phase, and implement control mechanisms in the Control phase to sustain improvements.
06. Adopt a systematic approach to organizational operations by focusing on continuous improvement and efficiency enhancement, leveraging lean tools such as waste reduction techniques, implementing the 5S framework for workspace optimization, and utilizing visual management for clearer communication and process monitoring.
07. Implement the Scrum framework by focusing on the detailed exploration and application of Scrum artifacts like the Project Charter and Product Backlog, alongside effective engagement in Scrum ceremonies such as Sprint Planning and Daily Scrums, to guide, prioritize, and track project progress.
08. Focus on establishing an optimal team size, prioritizing collective performance and transparency, and incorporating effective communication, agility, and cross-functional collaboration within the team.
Tasks
01. Investigate process optimization techniques, including assessing current states, identifying optimization needs, recognizing IT levers, and implementing process prototyping while considering organizational implications and roles.
02. Develop and implement IT-enabled processes that streamline data collection, ensure accurate data validation, and leverage automation and advanced analytics to improve efficiency, reduce costs, and enhance customer experiences while maintaining data security and ethical standards.
03. Implement the IDOV methodology by identifying customer requirements, designing efficient processes to meet those needs, optimizing for maximum efficiency, and validating the process through pilot testing and capability analysis to ensure it meets Six Sigma quality levels.
04. Conduct a comprehensive process discovery using manual methods such as interviews, workshops, observation, and document review to clearly define the problem, understand current process states, and set the foundation for subsequent phases of measurement, analysis, improvement, and control as per the DMAIC methodology.
05. Utilize Exploratory Data Analysis and Pareto Analysis to pinpoint process deficiencies, develop prioritization matrices, conduct pilot tests for chosen improvements, and establish control charts and response plans to monitor and maintain process enhancements.
06. Conduct regular “waste walks” to identify and eliminate non-value-added activities, organize and maintain work environments using the 5S method, integrate visual management tools for better process visibility, and apply the PDCA cycle for ongoing process evaluation and improvement.
07. Introduce Scrum methodologies into the process improvement workflow, starting with training teams on its core principles, practices, and roles, and then applying these through iterative sprints that focus on continuous delivery of value and adaptability to change.
08. Educate and enable the project team and stakeholders to maintain Scrum artifacts for transparency and value delivery, and actively participate in Scrum ceremonies to ensure continuous improvement and alignment with project objectives.
09. Implement Scrum methodologies by maintaining team sizes of seven or fewer members, fostering a culture of collective achievement over individual accomplishments, and ensuring transparent project management processes.
Introduction
This workshop is designed to cultivate an understanding and management of processes for improved outcomes through process-oriented thinking. It also aims to equip participants with the skills and knowledge to effectively design new processes and optimize existing processes using Lean and Six Sigma methodologies whilst following a structured Scrum change process. The first course outlines the shift from a function-oriented to a process-oriented approach in organizational management, emphasizing the need for detailed understanding and management of processes to identify areas for improvement and innovation. It highlights the benefits of process orientation, such as improved coordination across departments and IT-enabled optimization, over the function-oriented approach, which often results in siloed departments and inefficiencies. It introduces roles like the Process Owner and Case Manager, which are essential for overseeing process efficiency and effectiveness. It emphasizes the need for management buy-in and skills development across the organization to support continuous improvement.
Subsequently, the following course emphasizes the critical role of Information Technology (IT) in enhancing process optimization across various sectors by integrating detailed information into processes, modifying sequences for efficiency, and enabling precise tracking and connections among involved parties. It delves into IT’s transformative impact through automation, highlighting Robotic Process Automation (RPA), Intelligent Automation, and low-code platforms that democratize automation by making it accessible to non-technical users. This course also addresses the challenges and risks associated with IT, including security threats, data privacy concerns, reliance on IT systems, and the ethical use of data, stressing the importance of strategic planning, regular updates, and comprehensive training to mitigate these risks and ensure effective use of IT in process optimization.
The next section in the workshop outlines a comprehensive approach to understanding and implementing Design for Six Sigma (DFSS) within the context of the process lifecycle. Initially introduced in the 1980s by Bill Smith at Motorola, Six Sigma has evolved into a crucial strategy for achieving near-perfect quality across various sectors beyond its manufacturing origins. It operates on two main fronts: Design for Six Sigma (DFSS), focusing on embedding quality into new processes through methodologies like DMADV (Define, Measure, Analyze, Design, Verify) and IDOV (Identify, Design, Optimize, Verify). DFSS, in particular, aims to design processes that are robust against variations, thereby “designing it right the first time” to meet customer needs with high reliability and optimized costs, using detailed methodologies for process design, optimization, and validation to ensure processes meet stringent Six Sigma quality levels
This is followed by two courses that examine the optimization of existing processes using DMAIC (Define, Measure, Analyze, Improve, Control). The first of these courses provides a detailed exploration of the DMAIC phases, emphasizing the importance of statistical data in informed decision-making across each phase. The Define phase identifies the process’s current state and customer requirements using tools like SIPOC diagrams and Voice of the Customer analysis. The Measure phase quantifies problems through precise data collection, which is crucial for identifying and eliminating inefficiencies. The course addresses challenges in manual process discovery, such as fragmented process knowledge and lack of familiarity with process modeling notation.
The second course delves into the Analyze, Improve, and Control phases, each integral for adjusting and enhancing process life cycles. The Analyze phase scrutinizes collected data to identify root causes of defects using statistical tools like Exploratory Data Analysis and Pareto Analysis to pinpoint necessary process optimizations. The Improve phase then develops and implements solutions to these root causes, employing prioritization matrices and Failure Mode and Effects Analysis (FMEA), focusing on ideation and innovation to enhance process efficiency and effectiveness. Finally, the Control phase ensures these improvements are sustained over time through monitoring mechanisms like control charts and response plans, embedding the changes into the organization’s culture and maintaining the gains to prevent regression. This structured approach facilitates continuous process optimization, aligning closely with strategic goals and enhancing overall operational efficiency.
The next course explores Lean management, a systematic approach aimed at maximizing customer value while minimizing waste, a concept that originated from the Toyota Production System and is now applied across various industries. It encompasses a range of practices, including waste reduction, 5S and visual management, and the PDCA (Plan-Do-Check-Act) methodology, focusing on continuous improvement in efficiency and effectiveness. Lean tools such as waste walks, Kaizen, and visual management tools are instrumental in identifying inefficiencies and fostering a culture of continuous improvement and employee engagement. Additionally, lean management’s integration with methodologies like Six Sigma enhances its effectiveness, allowing organizations to optim